Assembly Line Feeding and Kitting
SOLUTIONS

Assembly Line Feeding and Kitting

JIT-Compliant Autonomous Material Replenishment
Missing, incorrect, or delayed components in production and assembly lines disrupt manufacturing schedules and trigger costly line downtime. The Miggra Assembly Line Feeding and Kitting Solution digitizes component preparation and material transport workflows, ensuring that parts are delivered to the exact workstation, in the right quantities, and in the precise planned sequence.

While Pick-to-Light (P2L) guidance systems manage precision kitting in preparation areas, the CarrGO AMR fleet transports assembled kit carts directly to active production stations. The MWS Orchestration Platform centrally manages and schedules both standard replenishment tasks and priority (express) material requests based on real-time line demands.

  • Verification at Every Stage: On-robot light guidance and integrated barcode scanning minimize the risk of missing or incorrect component kitting.

  • JIT Assembly Line Feeding: Kits assembled according to active build sequences arrive at line stations right when needed.

  • Consistent & Reliable Material Flow: CarrGO-i autonomous mobile robots handle repetitive transport cycles between component stores and assembly lines on fixed, automated schedules.

  • Full Integration: Seamlessly processes production orders, stock levels, and material call-offs originating from MES, WMS, and ERP enterprise platforms in real time.

  • Flexible Line Planning: Task assignments and robot transit routes can be dynamically updated via software whenever production plans or plant floor layouts change.

Zero Line Downtime
Zero Line Downtime
Eliminates costly assembly line stoppages caused by component shortages at line-side stations.
Line-Side Floor Optimization
Line-Side Floor Optimization
Prevents buffer stock accumulation along assembly lines, freeing up valuable shop-floor space.
End-to-End Traceability
End-to-End Traceability
Electronically tracks every component's journey, logging exact arrival times and delivery points across the facility.
Technologies
By integrating autonomous robots, AI-powered technologies, and centralized orchestration software (MWS), we enable efficient, traceable, and streamlined management of goods receiving, order picking, sorting, verification, and material handling processes on a unified platform.​
Miggra Warehouse System (MWS)
A multi-tenant warehouse management and control system integrated via lightweight API endpoints.

  • Push/pull order data to and from primary enterprise systems (ERP, OMS).
  • Real-time data logging and alarm tracking.
  • Role-based dashboards and detailed reporting for defined KPIs.
  • Track inventory movements with automated alerts for cycle counts and stockouts.
  • Multi-tiered access control and permission management for operators, managers, and IT personnel.
Miggra Warehouse System (MWS)
CarrGO Management Software (CMS)
CarrGO Management Software (CMS)
  • Robot fleet and traffic management.
  • Warehouse control and execution system (WCS/WES).
  • Real-time system monitoring.
  • Integrated Pick-to-Light system (P2L 2.0) management.
CarrGO Management Software (CMS)
CarrGO
Boost operational productivity with CarrGO.

  • Up to 5x increase in Units Per Hour (UPH).
  • 99.9% order picking accuracy.
  • Embedded touchscreen PC with optional 1D/2D barcode scanner.
  • Optional Virtual positioning system (VPS) providing indoor localization accuracy within 10 cm.
  • Autonomous navigation, fleet traffic management, dynamic route optimization, and obstacle avoidance.
CarrGO Order Picking Robot
P2L 2.0 (Next-Generation Pick-to-Light)
P2L 2.0
(Next-Generation Pick-to-Light)
Our specialized Pick-to-Light system designed explicitly for light-guided order picking applications. Smart LED strips mount directly to rack shelf profiles and are managed by the control software layer.

  • Up to 50% improvement in order picking times.
  • Significant reduction in operator reaction time and increase in pick accuracy.
  • Flexible, software-defined location mapping.
  • Native integration within TARO MFC and RINGS MFC systems.
P2L 2.0 (Next-Generation Pick-to-Light)
Miggra Mobile Picker (MMP)
Miggra Mobile Picker is an enterprise-grade industrial software application enabling mobile order picking, location mapping, inventory cycle counting, and stock management.

  • Mobile-first UI/UX design.
  • Native Android compatibility.
  • Intuitive operator workflows.
  • Industrial-grade operational reliability.
Miggra Mobile Picker (MMP) Software
CarrGO MAX Heavy Load Order Picking Robot
CarrGO MAX
CarrGO MAX is a high-capacity platform designed for transporting heavy and oversized loads within industrial facilities.

  • Heavy-load transportation capability.
  • Protected body design suitable for industrial environments.
  • Planned charging management with an automatic charging station.
CarrGO MAX Heavy Load Order Picking Robot
GO Mini
GO Mini is a compact autonomous mobile robot (AMR) designed for transporting lightweight and medium-weight boxes, containers, and small packages between stations, as well as order picking operations.

  • Fast deployment with natural navigation technology without requiring infrastructure changes.
  • Dynamic route planning and intelligent fleet traffic management.
  • Controlled station docking with precise positioning.
GO Mini Lightweight Load Order Picking Robot
CarrGO-i Industrial Order Picking Robot
CarrGO-i
CarrGO-i (Industrial) is an autonomous mobile robot designed to improve order picking speed and accuracy in industrial environments while significantly increasing operational efficiency.

  • Up to 5x increase in productivity.
  • 99.9% accuracy.
  • P2L 2.0: Light-guided order picking.
  • Optional Virtual Positioning System (VPS) providing indoor localization accuracy within ±10 cm.
  • Embedded touchscreen PC and optional barcode scanner.
  • Navigation, route optimization, and obstacle avoidance.
  • Advanced suspension system adapted to uneven industrial floors.
  • Sensor and emergency stop infrastructure supporting occupational safety requirements.
  • Operating temperature: 0 °C – 45 °C.
Depo ve İç Lojistik Süreçlerinizi Tek Akışta Yönetin
Streamline Your Warehouse and Intra-Logistics Workflows into a Unified System
Integrate autonomous mobile robots, pick-to-light systems, and verification stations directly with your existing ERP and WMS infrastructure. Let’s engineer a tailored solution architecture for your facility to identify bottlenecks, optimize throughput, and evaluate ROI.